'Skullpture Series - Moose: Gaia' (Bronze Skull - Phase 24) by Shane Wilson (carved bronze antler sculpture)

To finish the bronze sculpture is sprayed with two coats of lacquer and protected with two coats of Trewax, lightly buffed between coats.

Skullpture Series, Moose (bronze moose skull - in progress - phase 24) by Shane Wilson

Skullpture Series, Moose (bronze moose skull - in progress - phase 24) by Shane Wilson

Skullpture Series, Moose (bronze moose skull - in progress - phase 24) by Shane Wilson

Skullpture Series, Moose (bronze moose skull - in progress - phase 24) by Shane Wilson

Skullpture Series, Moose (bronze moose skull - in progress - phase 24) by Shane Wilson
(moose antler bronze skull carving, moose antler bronze skull sculpture)

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'Skullpture Series - Moose: Gaia' (Bronze Skull - Phase 23) by Shane Wilson (carved bronze antler sculpture)

The next patina to be applied is the 'Moroccan Blue', on the base and the lower portion of the moose skull. The principle component of this patina is cupric nitrate and it is applied on the hot, but not too hot, bronze surface.

In this case, I applied the patina with a large round bristle brush and both painted and flicked the patina onto the surface.


Skullpture Series, Moose (bronze moose skull - in progress - phase 23) by Shane Wilson
The image above shows the cupric applied to the heated bronze.

With cupric nitrate it is important to watch the heat closely so as not to scorch the patina, which would result in a rainbow coloured effect.


Skullpture Series, Moose (bronze moose skull - in progress - phase 23) by Shane Wilson
The second image shows the same patina after it has been quenched with water.

The metal is then reheated to remove moisture from the bronze, prior to the application of the final patina, a combination of cupric nitrate, ferric nitrate, chromium oxide and yellow ferric oxide, called 'Italian Green.'

(moose antler bronze skull carving, moose antler bronze skull sculpture)

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'Skullpture Series - Moose: Gaia' (Bronze Skull - Phase 22) by Shane Wilson (carved bronze antler sculpture)

The final phase of the patination process involves the application of the nitrates and oxides. The first application is of silver nitrate, dabbed on to the hot metal with a round bristle brush. The heat draws the silver nitrate from the brush, creating the ring-like patterns.

Skullpture Series, Moose (bronze moose skull - in progress - phase 22) by Shane Wilson
The metal is quenched with water to set the silver patina onto the bronze moose skull, then the area is rubbed back with steel wool.
(moose antler bronze skull carving, moose antler bronze skull sculpture)

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'Skullpture Series - Moose: Gaia' (Bronze Skull - Phase 21) by Shane Wilson (carved bronze antler sculpture)

Next the surface of the bronze sculpture is rubbed with #1 steel wool and the rougher recesses are scrubbed with a natural bristle brush, exposing a deep steel gray.


(moose antler bronze skull carving, moose antler bronze skull sculpture)

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'Skullpture Series - Moose: Gaia' (Bronze Skull - Phase 20) by Shane Wilson (carved bronze antler sculpture)

The bronze is then heated slowly and evenly until hot and the colour begins to change. For a sculpture this size, a propane fired 'Tiger Torch' is advisable, on a lowered setting.



(moose antler bronze skull carving, moose antler bronze skull sculpture)

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'Skullpture Series - Moose: Gaia' (Bronze Skull - Phase 19) by Shane Wilson (carved bronze antler sculpture)

When the Birchwood Casey has been allowed to sit on the bronze surface for 30 seconds, it is rinsed off with cold water.

Skullpture Series, Moose (bronze moose skull - in progress - phase 19) by Shane Wilson
(moose antler bronze skull carving, moose antler bronze skull sculpture)

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'Skullpture Series - Moose: Gaia' (Bronze Skull - Phase 18) by Shane Wilson (carved bronze antler sculpture)

The first step in the patination process is to determine the colour and texture of the desired look. A great book, which provides examples of patinas and their recipes, is Patinas for Silicon Bronze by Patrick Kipper.


I have chosen three different patinas for the bronze moose skull and base: 'Moroccan Blue' for the base and the lower portion of the moose skull; 'Italian Marble' for the forehead portion of the moose skull; and, 'Silver' for the mid portion of the moose skull, the raised leaf shape on the forehead and the elongated triangle which joins the base to the skull .

The first step to create these patinas is to spray the entire surface with a solution of Birchwood Casey (gun blueing) diluted 50% with distilled water. This is applied with a spray bottle onto the cold bronze surface.

You can see that the colour goes from a light copper to blue-black almost immediately.

(moose antler bronze skull carving, moose antler bronze skull sculpture)

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'Self Portrait' (Bronze Wolf Skull - Phase 11) by Shane Wilson

The final phase of the patination process involves the application of the nitrates and oxides, in this case: cupric nitrate, ferric nitrate, chromium oxide and yellow ferric oxide.

Self Portrait by Shane Wilson, in progress, bronze skull, phase 11 (carved bronze skull)
These are applied while the bronze is heated with a propane torch.

Self Portrait by Shane Wilson, in progress, bronze skull, phase 11 (carved bronze skull)
To fix the colour the surface is quenched with water, then reheated to remove the water.

Self Portrait by Shane Wilson, in progress, bronze skull, phase 11 (carved bronze skull)
To finish the bronze sculpture is sprayed with two coats of lacquer and protected with two coats of Trewax, lightly buffed between coats.
(moose antler bronze skull carving, moose antler bronze skull sculpture)

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'Self Portrait' (Bronze Wolf Skull - Phase 10) by Shane Wilson

Next the surface of the bronze sculpture is rubbed with #1 steel wool and the rougher recesses are scrubbed with a natural bristle brush, exposing a deep steel gray.

Self Portrait by Shane Wilson, in progress, bronze skull, phase 10 (carved bronze skull)

Self Portrait by Shane Wilson, in progress, bronze skull, phase 10 (carved bronze skull)
(moose antler bronze skull carving, moose antler bronze skull sculpture)

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'Self Portrait' (Bronze Wolf Skull - Phase 9) by Shane Wilson

The next step is to rinse the bronze sculpture after about 30 seconds then heat the bronze surface slowly and evenly until hot and the colour begins to change.

Self Portrait by Shane Wilson, in progress, bronze skull, phase 9 (carved bronze skull)
(moose antler bronze skull carving, moose antler bronze skull sculpture)

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'Self Portrait' (Bronze Wolf Skull - Phase 8) by Shane Wilson

The first step in the patination process is to determine the colour and texture of the desired look. A great book, which provides examples of patinas and their recipes, is Patinas for Silicon Bronze by Patrick Kipper.

Self Portrait by Shane Wilson, in progress, bronze skull, phase 8 (carved bronze skull)
The patina I have chosen for the wolf skull is called 'Italian Marble'. The effect is a dark jade to emerald green over a black base coat. My intention is to reflect the colour of the jade base while retaining a dark undertone to pick up the dark tips of the musk oxen horns.

The first step to create this patina is to spray the surface with a solution of Birchwood Casey (gun blueing) diluted 50% with distilled water. This is applied with a spray bottle onto the cold bronze surface.

You can see that the colour goes from a light copper to blue-black almost immediately.

(moose antler bronze skull carving, moose antler bronze skull sculpture)

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'Skullpture Series' (Carving and Patination - Phase 1) by Shane Wilson

Skullpture by Shane Wilson, carving and patination in progress, phase 1 (carved bronze skulls)

The designs for each carving are drawn directly onto the raw bronze prior to carving. (2004-2005) The bronzes below are in various states of design and carving, all preliminary. Two of the skulls (small wolverine and grizzly) were finished and patinated without being carved. I decided to change this later and carved both skulls.

Skullpture by Shane Wilson, carving and patination in progress, phase 1
(bronze carving, carved bronze sculpture)

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'Skullpture Series' (Carving and Patination - Phase 2) by Shane Wilson

Using power grinders and carbide burrs, designed for metal work, the designs are carved and the bases are completed using black granite. Following the carving the surface is smoothed with sandpaper, depending on the kind of patination to be applied. (2004-2007)

Below are a selection of images taken during this phase.

Skullpture by Shane Wilson, carving and patination in progress, phase 2 (carved bronze skulls)
Skullpture Series - Seal 2

Skullpture by Shane Wilson, carving and patination in progress, phase 2 (carved bronze skulls)
Skullpture Series - Large Wolverine 1

Skullpture by Shane Wilson, carving and patination in progress, phase 2 (carved bronze skulls)
Skullpture Series - Grizzly 2

Skullpture by Shane Wilson, carving and patination in progress, phase 2 (carved bronze skulls)
Skullpture Series - Human 2

Skullpture by Shane Wilson, carving and patination in progress, phase 2 (carved bronze skulls)
Skullpture Series - Human 1

Skullpture by Shane Wilson, carving and patination in progress, phase 2 (carved bronze skulls)
Skullpture Series - Wolf 2
(bronze carving, carved bronze sculpture)

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'Skullpture Series' (Carving and Patination - Phase 3) by Shane Wilson

Prior to patination, it is important to clean the surface of the bronze, to remove impurities and any surface oxidation. The most effective way to do this is to sandblast the surface with a fine grit sand. It is important to avoid touching the surface of the bronze with bare hands after this process, as it will pick up oils and create uneven application/oxidization of the patina.

Skullpture by Shane Wilson, carving and patination in progress, phase 3 (carved bronze skulls)

Skullpture by Shane Wilson, carving and patination in progress, phase 3 (carved bronze skulls)

Skullpture by Shane Wilson, carving and patination in progress, phase 3 (carved bronze skulls)
(bronze carving, carved bronze sculpture)

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'Skullpture Series' (Carving and Patination - Phase 4) by Shane Wilson

The next stage is to apply the base coat, which in this case is an application of Birchwood Casey applied cold and then rinsed. An alternative base coat would be liver of sulphur, also applied cold. Following the rinsing, the bronze is heated to set the base coat and then the whole is rubbed back with steel wool.

Skullpture by Shane Wilson, carving and patination in progress, phase 4 (carved bronze skulls)
(bronze carving, carved bronze sculpture)

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'Skullpture Series' (Carving and Patination - Phase 5) by Shane Wilson

Finally it is time to apply the patina! There are numerous oxidizing agents available for patination, all lending a unique look and colour to the bronze. I have chosen to use bismuth nitrate (with varying additions of titanium oxide) and silver nitrate for the human skull and some accents on other pieces (eg. wolverine). The patina is also applied by brush, lending a unique, ringed pattern to the finish. The patina is applied to a hot bronze surface, made so with an open flamed torch. Following the application the entire surface is quenched in water and reheated to dry the bronze and set the patina. The pics below show the patination set up and a variety of pieces in various stages of completion. Note the patina seems much whiter than it will appear after the final coat of lacquer is applied.

Skullpture by Shane Wilson, carving and patination in progress, phase 5 (carved bronze skulls)

Skullpture by Shane Wilson, carving and patination in progress, phase 5 (carved bronze skulls)

Skullpture by Shane Wilson, carving and patination in progress, phase 5 (carved bronze skulls)

Skullpture by Shane Wilson, carving and patination in progress, phase 5 (carved bronze skulls)
(bronze carving, carved bronze sculpture)

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'Skullpture Series' (Carving and Patination - Phase 6) by Shane Wilson

The patina is fragile and needs to be protected by a couple of coats of lacquer. Since the lacquer lends a plastic look to surface, two coats of Trewax are applied and buffed to dull the surface down and provide additional protection. Voila, the finished bronzes!

Skullpture by Shane Wilson, carving and patination in progress, phase 6 (carved bronze skulls)

The bronzes will be photographed professionally and I'll post the images as they become available.
(bronze carving, carved bronze sculpture)

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